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熱噴涂設備-噴鋅機-噴鋁機

 

噴涂料設施設備型號

熱(re)噴(pen)砂(sha)產(chan)品(pin)(噴(pen)鋅機(ji),噴(pen)鋁機(ji),噴(pen)鋅鋁硬質合(he)金機(ji))系列作品(pin)

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱噴(pen)塑(su)型(xing)號步驟:以三種(zhong)熱媒將(jiang)噴(pen)塑(su)板(ban)材(cai)(電(dian)子線或粉材(cai))升(sheng)溫,熱傳遞的(de)(de)板(ban)材(cai)生(sheng)成(cheng)熔融或半熔融形態的(de)(de)粒子,這類粒子以壓縮視頻冷(leng)空氣為推動力以必要的(de)(de)速率的(de)(de)沖擊(ji)并基性巖在基體面上方,生(sheng)成(cheng)存在必要基本(ben)特性的(de)(de)噴(pen)塑(su)層。

·以保證主軸的(de)(de)不一樣的(de)(de),可氛(fen)圍焚(fen)燒法和(he)電加熱法。前面的(de)(de)還有(you)焚(fen)燒焰火(huo)靜(jing)電粉末噴(pen)(pen)涂(tu)工(gong)(gong)(gong)藝(yi)工(gong)(gong)(gong)藝(yi)、爆表(biao)靜(jing)電粉末噴(pen)(pen)涂(tu)工(gong)(gong)(gong)藝(yi)工(gong)(gong)(gong)藝(yi)及高速的(de)(de)焰火(huo)靜(jing)電粉末噴(pen)(pen)涂(tu)工(gong)(gong)(gong)藝(yi)工(gong)(gong)(gong)藝(yi)(HVOF);另外一個包(bao)擴(kuo)弧(hu)光噴(pen)(pen)塑(su)及等亞鐵陰(yin)化(hua)合(he)物(wu)(wu)噴(pen)(pen)塑(su)(又分臥(wo)式儲罐等亞鐵陰(yin)化(hua)合(he)物(wu)(wu)噴(pen)(pen)塑(su)與水穩等亞鐵陰(yin)化(hua)合(he)物(wu)(wu)噴(pen)(pen)塑(su))。噴(pen)(pen)塑(su)生產工(gong)(gong)(gong)藝(yi)對涂(tu)覆引起為(wei)重要損害的(de)(de)是噴(pen)(pen)塑(su)室內(nei)溫(wen)度(嚴格執行的(de)(de)說,是溶(rong)滴(di)(di)影(ying)響基(ji)人體(ti)面時的(de)(de)室內(nei)溫(wen)度)和(he)溶(rong)滴(di)(di)影(ying)響表(biao)面能(neng)的(de)(de)進程。

·斯特(te)(te)爾熱(re)靜(jing)電(dian)噴(pen)漆料(liao)系統其主要(yao)使用(yong)高壓鐵塔、燈桿(gan)、橋梁(liang)施工、水閘們(men)、船泊等(deng)結構特(te)(te)征件(jian)大綠地面積長久防(fang)銹及(ji)制漿烘缸、印(yin)輥(gun)、曲軸等(deng)零部(bu)件(jian)的(de)外層(ceng)受(shou)損的(de)靜(jing)電(dian)噴(pen)漆料(liao)清理,還適使用(yong)濾波電(dian)容(rong)、電(dian)瓷企業的(de)探針靜(jing)電(dian)噴(pen)漆料(liao)等(deng)。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

涂覆用途 Coating function

標(biao)準意(yi)大利F.N.LONGO對熱噴塑納(na)米鋁層的各類最簡(jian)單的方法,納(na)米鋁層按系統(tong)可以分成:

1、耐(nai)(nai)腐蝕損(sun)耐(nai)(nai)磨(mo)涂(tu)(tu)膜(mo)。涵蓋抗粘有損(sun)耗、漆層疲勞(lao)度(du)損(sun)耗耐(nai)(nai)磨(mo)涂(tu)(tu)膜(mo)和(he)耐(nai)(nai)沖(chong)濁耐(nai)(nai)磨(mo)涂(tu)(tu)膜(mo)。之(zhi)中有一點(dian)現狀(zhuang)另(ling)外還有抗底溫(wen)(<538C)變形和(he)抗炎熱(538~843C)輪胎磨(mo)損(sun)涂(tu)(tu)膜(mo)之(zhi)分(fen)。

2、耐熱抗(kang)陽(yang)極(ji)氧化反應(ying)金屬耐磨(mo)(mo)涂(tu)層(ceng)。此種金屬耐磨(mo)(mo)涂(tu)層(ceng)以及(ji)高(gao)溫全過程(cheng)(之中有陽(yang)極(ji)氧化反應(ying)氣(qi)質、浸(jin)蝕(shi)性(xing)氣(qi)物、不低于843℃的(de)沖蝕(shi)及(ji)熱障)和熔融合金的(de)過程(cheng) (這(zhe)其中有熔融鋅、熔融鋁、熔融鐵和鋼、熔融銅)所采用的(de)耐磨(mo)(mo)涂(tu)層(ceng)。

3、抗(kang)霸(ba)氣和(he)浸漬蝕化耐(nai)磨(mo)涂層。霸(ba)氣蝕化涉及到電學工業(ye)積(ji)極性(xing)(xing)、鹽性(xing)(xing)積(ji)極性(xing)(xing)、田(tian)野積(ji)極性(xing)(xing)等引發(fa)的蝕化;浸漬蝕化涉及到可飲(yin)用水(shui)(shui)惠(hui)(hui)陽惠(hui)(hui)陽區、非可飲(yin)用水(shui)(shui)惠(hui)(hui)陽惠(hui)(hui)陽區、熱(re)惠(hui)(hui)陽惠(hui)(hui)陽區、茶(cha)水(shui)(shui)、電學和(he)食品廠處理等引發(fa)的蝕化。

4、電(dian)導和電(dian)容涂(tu)膜。宜種涂(tu)膜用做(zuo)電(dian)導、電(dian)容和屏弊。

5、找回盡寸(cun)納米(mi)表(biao)層(ceng)。這納米(mi)表(biao)層(ceng)采用鐵基(可車(che)削與可電(dian)火花加工的(de)冷軋鋼(gang)和(he)耐(nai)蝕(shi)鋼(gang))和(he)稀有不(bu)銹鋼(gang)不(bu)銹鋼(gang)(鎳(nie)、鈷、銅、鋁、鈦及你們的(de)耐(nai)熱合金)成品。

6、設備零(ling)配件開(kai)距(ju)調整涂膜(mo)(mo)。此種涂膜(mo)(mo)可磨。

7、耐化學(xue)上反(fan)(fan)應上氧(yang)化納米涂層。化學(xue)上反(fan)(fan)應上氧(yang)化還包括各個酸、堿、鹽,各個硅(gui)化物(wu)物(wu)和各個可揮發化學(xue)上反(fan)(fan)應上材(cai)質(zhi)的氧(yang)化。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴涂工藝系統系列表

車(che)輛性能 Product features

穩(wen)定(ding)脈沖(chong)涂(tu)(tu)裝(zhuang)機是(shi)屬于(yu)我(wo)工(gong)廠制造開發管理的一個物品。它是(shi)以電引發脈沖(chong)為熱原,將塑料(liao)絲(si)熔化,以收(shou)縮氣氛開始做霧(wu)化及待冷卻,將需涂(tu)(tu)裝(zhuang)用(yong)塑料(liao)絲(si)吹成微(wei)細顆粒(li)物,穩(wen)定(ding)噴向經(jing)歷預進行處理部(bu)件接觸(chu)面,領取(qu)自(zi)然納米涂(tu)(tu)層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

符(fu)合范圍內 Applicable scope

1. 通信鐵塔、橋梁結構的、水閘門啟(qi)閉機、船泊等鋼(gang)架結構的噴鋅噴鋁防腐施工。

2. 造紙工業烘缸、彩色印刷輥、曲軸(zhou)等工件的從表面(mian)受(shou)損(sun)的靜電(dian)噴(pen)涂維(wei)修(xiu)。

3. 電容(rong)器、電瓷行業內的金屬(shu)電極噴涂(tu)料等。

4. 電廠鍋(guo)爐四管、制粉平臺(鼓(gu)風機水(shui)泵(beng)葉輪及蝸殼)、滾筒(tong)軸(zhou)、烘缸(gang)、軸(zhou)類、塑膠模(mo)具(ju)等(deng)防磨抗腐蝕(shi)噴涂(tu)料層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

POS機(ji)技術參(can)數Model

STR-400

STR-400A

STR-250-D

復制粘貼電壓(ya)降Input voltage

3相AC380V、50Hz

載荷系數工作輸出額定功率Rated output power

18kw

13kw

7kw

額定功率(lv)直流電壓Rated current

400A

300A

250A

傷害直流電壓(ya)Output voltage

21~45V

18~42V

14~36V

 

短路電流率Load rate

60%

線電壓調級數(shu)Voltage regulation series

粗、細調各3檔、共9檔

大小大小Envelop dimensions

600×460×850

自重Weight

215kg

195kg

140kg

隔熱級別為Insulation class

E

 

大(da)部分技術工藝參(can)數指標 Main technical parameters

噴漆素材

Spray materials

橡膠線尺寸

Wire diameter(mm)

最常用運行感應電流

Common working current(A)

變壓器空載輸出功率

load voltage(V)

常用環境帽口經

Choose air hat caliber(mm)

粉末噴涂速率

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

鐵絲Copper wire

2.0

150-200

35-40

7-8

18

高碳(tan)素鋼(gang)絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹(xiu)剛絲Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁(lv)Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫和金絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套機(ji) 由(you)高速度電(dian)(dian)(dian)弧(hu)放電(dian)(dian)(dian)放電(dian)(dian)(dian)噴(pen)槍(qiang)、電(dian)(dian)(dian)弧(hu)放電(dian)(dian)(dian)放電(dian)(dian)(dian)靜電(dian)(dian)(dian)噴(pen)涂(tu)電(dian)(dian)(dian)源(yuan)適配器(qi)形(xing)成。另需生活配套機(ji) :氣體減小機(ji)、氣體空(kong)氣濾芯器(qi)、放絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

新鮮空氣重壓

Air pressure

顯示電源適配器

Input power

模擬輸出工作功率

Output power

打印輸出輕載電流值

Load voltage output

24v電源凈重

Power weight

調整額定電壓

Adjusting voltage

>0.5Mpa

380V(三相四線制(zhi))50HZ

16KW

18-44V

178kg

0-24V

 

選取二合(he)一式電機控制氣、電旋轉開關,操作(zuo)使用更簡單,可滿(man)足長差(cha)距(ju)登高課外作(zuo)業。

粒子束航行流(liu)速達(da)420m/s及以上。

徑向空(kong)氣流速達600m/s。

涂膜磨合率低于75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍重

Gun weight

氣氛經濟壓力

Air pressure

空氣當中需要量量

Air consumption

送絲地心引力

Send silk gravity

調速器的范圍

Speed range

手機輸入直流電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無極變速調節

≤24V(直流電(dian)壓(ya))

 

噴涂料裝備款型

1、電(dian)孤噴塑(su)機(ji)重(zhong)要(yao)使(shi)用鋼空間結(jie)構的大綠地面積防腐施工(gong)(gong)及(ji)磨(mo)損情況或代加工(gong)(gong)人為(wei)失(shi)誤的部件(jian)表層修復工(gong)(gong)具(ju)和制作濾波(bo)電(dian)容導(dao)電(dian)金屬(shu)涂層等。

2、重要噴漆建筑材料:鋅、鋁等(deng)。

3、按照不相(xiang)同工程環(huan)境能力(li)的(de)的(de)生產須(xu)要(yao),該脈沖噴槍可做(zuo)固定在機器(qi)上對要(yao)求的(de)大軸(zhou)類零(ling)件做(zuo)靜(jing)電噴涂。

4、不適(shi)用(yong)拉式(shi)(shi)電孤噴槍,推(tui)式(shi)(shi)電孤噴槍也能夠讓用(yong)。

5、該主機(ji)電源(yuan)將噴(pen)槍負荷率把(ba)控好、送絲調(diao)節、有機(ji)廢氣氣體(ti)聚氨酯(zhi)保溫管(guan)集一套是理想化的電弧焊接(jie)噴(pen)噴(pen)涂(tu)工藝系統(tong)。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

弧光噴涂工藝:
電孤數據線涂裝是項融合了焊接方法施工工藝的簡約性和輕便性的熱涂裝高技巧,這種優秀企業的面處置高技巧真實上能能在所有的商務活動以便于地用到。另,電孤涂裝體統的入料專業能力使之能能佳地使用于大總面積面處置商務活動,列如 玄幻的房屋的鋼組成部分和玄幻的輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
焊弧橡膠線熱靜電粉末噴涂工藝料將橡膠線恢復融化、吸霧,并將液滴噴灑到產品工件漆層外表。該加工工藝的應用焊弧采暖器,而不的應用氧-油料焰火夜化五金。在1個雙股體統里,焊弧激勵的兩個填裝了需靜電粉末噴涂工藝料物的橡膠線反相極頭,橡膠線的穿插點會直接定位手機在降低空氣質量噴灑頭右前方,當焊弧出現的熱氣融化橡膠線,噴灑頭將熔融液滴噴入產品工件漆層外表。機械化給料機器將哪幾種橡膠線連續送進確定焊弧靜電粉末噴涂工藝料和夜化文件的供求平衡。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是一些產品軸類零件護甲、防腐材料施工材料的生產設備。為以免產品軸類零件外接觸面的防氧化,常有通常都實施油漆物料染防護性,其防腐材料施工材料限期通常在3-5年,對此須得時不時性實施返修、養護等,費時廣泛人工成本費投入。現實施產品軸類零件外接觸面噴砂后噴鋅、再汽車噴漆流程對其進行防護性,防腐材料施工材料限期會達30年上述不用辦理養護等。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。